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Improve part per panel yield with KwickFit optimization technology
| Example
1: Basic Panel Layout - Yield increased by 1 part
This
example shows a 4.0 x 5.0 part in a 16 up panel layout. It appears
to be optimized.
Layout parameters:
Panel Size: 18.0 x 24.0, Part Size: 4.0 x 5.0, Part Spacing:
0.1, Minimum Panel Borders: 0.65 |
| Original
Layout with 16 parts/panel
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KwickFit optimized layout with
17 parts/panel
KwickFit
calculated a panel layout that increased the part per panel
yield from 16 to 17 parts by rotating 8 of boards 90°.
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| Example
2: Automatic Array Calculation - Yield increased by 18 parts
This
example illustrates how KwickFit's intelligent array optimizer
can improve your part per panel yield by calculating the optimum
array design for any panel size. The original array had a 2
x 2 matrix that yielded 96 parts on an 18 x 24 panel. Again,
this layout appears to be optimized.
Layout
parameters: Panel
Size: 18.0 x 24.0, Part Size: 1.0 x 2.0, Part Spacing: 0.1,
Part Spacing on Array: 0.062, Array Borders: 0.362, Minimum
Panel Borders: 0.65 |
Original
layout with 96 parts/panel
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KwickFit
optimized layout with 108 parts/panel
Using the
same basic array parameters (part size, spacing and rail widths,
etc..), KwickFit's intelligent array optimizer calculated a
new 1X4 array matrix that yielded 108 parts per panel. Note
that in this case we required KwickFit to produce no more than
a 4 up array. However in the section below, we gave KwickFit
more latitude on the number of parts per array and it calculated
an array design that produced an even higher part per panel
yield.
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KwickFit
optimized layout with 114 parts/panel
In this
case we increased the number of possible boards per array to
10 instead of 4. KwickFit calculated a 6up array that produced
114 parts per panel. As before, the array parameters for part
size, spacing, rail widths, etc... remained the same.
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